Caltech

RoboFly Assembly Instructional Video: http://www.youtube.com/watch?v=ohW0UqzRwew

Single Wing Assembly:

Filename	STL Units	Quantity
mount_wing.STL	mm	1
sides.STL	mm	2
top_bottom.STL	mm	2
wing.STL	mm	1
yoke.STL	mm	1
Total:		7

Part Name	Description	Supplier	Part Number	Quantity	Price Per ($)	Total Price ($)
Hitech Servo	HSR-5990TG	servocity.com	35990S	2	124.99	249.98
Servo Hub	Connects servo to mount_wing	servocity.com	SH503H	1	9.99	9.99
Servo Gear	Hitech, 48 Tooth, 1” P.D.	servocity.com	RSA48-2HS-48	1	4.88	4.88
Hub Gear	Acetal, 48 Tooth, 1” P.D.	servocity.com	RHA48-26-48	1	2.88	2.88
Bushing	Bronze, 3/16” Bore, 0.625” Length	servocity.com	AGB-A2-7	2	1.35	2.7
Shaft	3/16” Diameter, 1” Length	servocity.com	AAS-A3-1	2	1.93	3.86
Button Cap Screw	M3 x 8mm, 0.5mm Pitch	mcmaster.com	92095A181	14	0.11	1.54
Flat Cap Screw	M3 x 8mm, 0.5mm Pitch	mcmaster.com	92125A128	4	0.04	0.16
Set Screw	M3 x 5mm, 0.5mm Pitch	mcmaster.com	92015A103	6	0.11	0.66
Stepper Motor	NEMA 17, Triple Length	imshome.com	M-1719-1.5D	1	?	?
Total:				33		276.65

Dual Wing Assembly:

Filename	STL Units	Quantity
backbone_stepper_nano43.STL	mm	1
sensor-shaft-adapter.STL	mm	1
Total:		2

Part Name	Description	Quantity
Single Wing Assembly		2
Shaft	0.5” O.D. Brass Shaft	1
Button Cap Screw	M3 x 8mm, 0.5mm Pitch	14
Set Screw	M3 x 5mm, 0.5mm Pitch	6
6-Axis Force/Torque Sensor	www.ati-ia.com Nano43	1
Total:		24

STL parts can be manufactured at a place like quickparts.com Example manufacturing process: Stereolithography Example material: High Res Rigid, PC-Like